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SpaceX private astronaut launch debut to reuse Crew-1 Dragon spacecraft

SpaceX intends to reuse the Crew Dragon capsule pictured here on its private astronaut launch debut sometime next year. (NASA)

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A former NASA astronaut now employed by Axiom Space says that SpaceX’s private astronaut launch debut will reuse the same Crew Dragon spacecraft currently supporting NASA’s Crew-1 mission in orbit.

Currently just a few weeks into a planned six-month stint in orbit, potentially marking the longest uninterrupted flight of an American spacecraft ever, Crew Dragon capsule C207 and an expendable trunk section arrived at the International Space Station (ISS) on November 16th. Known as Crew-1, the mission represents SpaceX and NASA’s commercial operational astronaut launch debut, carrying four astronauts to the ISS.

Crucially, the mission has been an almost flawless success so far and Falcon 9 has now completed four Crew Dragon launches without issue. On the Dragon side of things, the Crew-1 spacecraft performed a bit less perfectly than those tasked with flying Demo-1 and Demo-2, but SpaceX handled the minor issues that arose with the professionalism and composure of a team far more familiar with human spaceflight.

Early success aside, there is still some definite uncertainty ahead of Crew Dragon. While several Russian spacecraft have decades of experience spending at least several months at a time in orbit, a crewed US spacecraft has never spent more than 84 days in orbit. SpaceX itself actually beat out NASA to secure the second-place record with Crew Dragon’s 63-day Demo-2 astronaut launch debut, completed with a successful reentry and splashdown on August 2nd.

SpaceX recovery teams secure Crew Dragon capsule C206 and the two NASA astronauts contained within. (NASA)

However, Crew-1 is expected to more than double that previous US record and almost triple SpaceX’s own second-place record, spending roughly 180 days (six months, give or take) in orbit. Barring an unprecedented space station or spacecraft emergency, Crew Dragon C207 will undock from ISS, reenter Earth’s atmosphere, and splashdown in the Gulf of Mexico or the Atlantic Ocean sometime in May 2021. Of course, as the first recoverable US spacecraft to spend anywhere close to that long in orbit, the Crew-1 Crew Dragon will be closely monitored to ensure the safety and reliability of its intricate reentry and recovery systems after some six months exposed to the extremes of space.

Still, success is by far the likeliest outcome. When Crew Dragon C207 splashes down, its four astronaut passengers will be carefully extricated and the inspection and refurbishment process will begin almost immediately thereafter. Crew-1 will technically be the second Crew Dragon spacecraft to be refurbished after an orbital spaceflight, following Demo-2 capsule C206’s inaugural Dragon 2 reuse perhaps just a month or two prior.

Demo-2 Dragon capsule C206 does its best impression of a toasted marshmallow after a flawless crewed launch debut and 63 days in orbit. (NASA)

The Demo-2 Crew Dragon capsule is currently scheduled to fly a second time as early as March 31st, 2021 on SpaceX’s Crew-2 mission, ferrying another four astronauts to the ISS. If successful, Crew-2 will represent the first commercial astronaut launch ever to reuse both an orbital-class rocket booster and an orbital spacecraft, and the NASA-overseen process of refurbishment and re-flight will thus pave the way for future flight-proven astronaut launches. That includes private company Axiom Space’s first private AX-1 astronaut launch, which is currently scheduled to launch as early as Q4 2021.

AX-1 will be captained by former NASA astronaut Mike Lopez-Algeria and carry three other private astronauts, including Israeli multimillionaire Eytan Stibbe. SpaceX will thus be tasked with launching Israel’s second astronaut ever after Ilan Ramon was killed when a heat shield design flaw caused NASA Space Shuttle Columbia to break up during reentry in 2003.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk rips ABC News over fatal NYC Tesla crash report

Musk pushed back on NYC Tesla crash coverage, pointing to a pattern of premature blame.

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Elon Musk pushed back overnight against media framing of a fatal Tesla crash in Midtown Manhattan, telling a user on X that “it wasn’t the car” and that the vehicle’s Autopilot system had nothing to do with the wreck.

The crash happened just before 3 a.m. Wednesday, when a 2024 Tesla Model Y struck a sidewalk shed outside 315 Madison Ave., a bus stop pole and a mailbox on East 42nd Street, according to the NYPD. The car kept moving several more blocks before stopping near Second Avenue. Both women inside, each 27, were taken to Bellevue Hospital, where the passenger was pronounced dead. The driver was charged with vehicular manslaughter, driving while ability impaired and leaving the scene of an accident.

Police have not attributed the crash to Autopilot or Full Self-Driving in any public statement. The charges point to impairment, not software. Musk’s response followed a since-deleted ABC News post that he said mischaracterized the incident. Replying to a user on X, Musk wrote that if Autopilot had been engaged, “they would not have crashed,” and added that “the legacy media will never forgive Tesla for failing to advertise with them,”

It’s a familiar cycle for Tesla. In June, headlines from several national outlets described a fatal crash in Katy, Texas, as happening while the car was “on autopilot,” based on the driver’s own account to police after his Model 3 struck a home and killed a 76-year-old woman. Tesla’s data told a different story when Ashok Elluswamy, Tesla’s head of AI, said the driver had pressed the accelerator to 100% and reached 73 mph in a residential zone. Harris County prosecutors later confirmed the human override and the driver was charged with manslaughter.

Florida Gov. Ron DeSantis pointed to that same Katy crash last month to argue that outlets routinely name Tesla in crash headlines while leaving other automakers unnamed, even after a driver’s own actions are shown to be the cause. A similar pattern played out in 2024, when Musk had to clarify that FSD was never even downloaded onto the Model 3 involved in a fatal Colorado DUI crash, despite a passenger’s claim that an “auto drive feature” was in use.

Tesla has not issued a separate statement on the Manhattan crash beyond Musk’s posts on X. The NYPD’s investigation is ongoing, and no cause for the driver losing control has been released.

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Tesla’s two defunct flagship models are getting a big upgrade

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Tesla’s two recently-defunct flagship models, the Model S and Model X, are getting a big upgrade, according to the company’s Head of AI, Ashok Elluswamy.

Older Hardware 3 Model S and Model X vehicles have been the last major holdouts in Tesla’s Full Self-Driving v14 Lite rollout, and that wait now appears to be ending.

Tesla brings closure to flagship ‘sentimental’ models, Musk confirms

At Tesla’s Cybercab launch, AI chief Ashok Elluswamy told Ryan McCaffrey that he thought the S and X build “was supposed to go out last week.” Evidently, Elluswamy expects the suite to be rolled out to those HW3 Model S and Model X very soon:

Those cars are not the current Model S and Model X, which already ship with Hardware 4. They are the pre-refresh flagships built around Tesla’s older Autopilot computer, often called HW3 or AI3.

Tesla stopped putting that computer in new vehicles years ago, which is why owners treat these S and X cars as a closed generation. Model 3 and Model Y vehicles on the same computer began receiving v14 Lite in late June 2026 and saw a wider North American expansion in July. South Korea followed as an early international market. The S and X versions of the same software never joined that wave.

v14 Lite is Tesla’s way of squeezing the current v14 driving stack onto hardware that cannot run the full AI 4 model. The company describes the process as distillation: behaviors learned on the newer computer, including reinforcement learning and offline models, are compressed so the older chip and cameras can use them as a guide.

Early descriptions put the distilled network at roughly 15 percent of the original size. The result is still supervised Level 2 driving. Tesla has been clear that HW3 cannot support unsupervised Full Self-Driving or robotaxi operation because of memory and bandwidth limits.

The feature list is what made the wait so frustrating for S and X owners, as plenty of new features are to be shipped with it.

Official notes for the first Lite build, firmware 2026.20.5.1, added parking, unparking, and reversing; arrival options for a parking lot, street, driveway, or curbside; speed profiles that stay available at all times; and start-from-park engagement. Tesla also claimed better handling of merges, forks, pedestrians, traffic lights, and cut-ins, plus fewer false slowdowns and smoother lane centering.

A mid-July follow-on build, 2026.20.6.10, added more of the Hardware 4 interface, including a standalone Self-Driving app and the ability to start a trip from Park without a brake-pedal confirmation.

Elluswamy called that version the one “likely going to wide release.”

That wide release already reached most other HW3 cars in the United States and Canada. International timing still depends on regional validation and regulatory approval. For S and X owners, the remaining work appears to be model-specific validation rather than a new software stack.

There is no official Tesla changelog or build number for those two models yet, only Elluswamy’s offhand timeline. Some HW3 drivers who already have Lite report large gains over v12.6; others have described new indecision or phantom braking. The next test will be whether the same software lands cleanly on the older flagships that have waited the longest.

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Cybertruck

This tiny Tesla Cybertruck adjustment has big advantages

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Credit: Wes Morrill | X

Yesterday, we reported on Tesla Cybertruck getting some major adjustments from a manufacturing standpoint in an effort to make the all-electric pickup more cost-effective, more reliable, more serviceable, and more easily produced.

Tesla Cybertruck engineer reveals new changes in ‘constantly evolving’ pickup

One of those changes was the addition of a self-reinforcing polypropylene aero shield that sits underneath the truck. Previously, Tesla utilized aluminum for this, but the self-reinforcing polypropylene was more durable while also being cheaper and lighter.

Tesla has revealed another small change it made to the Cybertruck, and it has to do with the side repeater cameras.

Tesla does not wait for a new model year to improve its vehicles. On September 8, Cybertruck lead engineer Wes Morrill posted side-by-side photos of an updated side repeater camera housing now rolling off the line at Gigafactory Texas.

The triangular camera pod mounted on the front fender looks almost identical at first glance. A closer look reveals a revised contour that uses the air already flowing around the truck to keep the lens clearer in rain and road spray.

The side repeater cameras sit in an exposed position on the Cybertruck’s angular stainless-steel body.

In wet weather, they readily collect water droplets that can degrade the image Autopilot and Full Self-Driving use for lane changes and blind-spot monitoring. Early production trucks sometimes left owners wiping lenses by hand or accepting temporary restrictions on driver-assistance features.

Tesla has added washers to cameras on certain other models and on Cybercab prototypes, but those active systems add cost, complexity, and extra potential leak points.

The new housing solves the problem with passive geometry. Subtle changes in the surround create localized airflow disturbances as the vehicle moves. Those eddies physically push water droplets away from the optical surface. Morrill called the result “pure vision improvement” achieved at “no cost penalty.” Once the production mold is updated, every subsequent part costs the same as the original.

The advantages compound quickly. Clearer cameras in rain improve the reliability of driver-assistance features precisely when they are needed most. The design consumes no extra energy and introduces no new failure modes.

New Cybertrucks built after the tooling changeover receive the updated part automatically. Some owners of trucks delivered as late as June 2026 have already confirmed they received the revised housing. Retrofit questions have appeared in replies, and the cameras appear electrically compatible, though Tesla has not announced an official service program.

A few millimeters of reshaped housing will not make headlines the way a new battery pack does, but these changes are incremental and increase the Cybertruck’s effectiveness as a vehicle over time.

This improvement illustrates how Tesla continues to refine the Cybertruck after volume production began. Better wet-weather vision, zero added cost, and no extra hardware add up to a meaningful gain in everyday usability and safety.

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